As a custom EV connector manufacturer, Onlink develops connector components for in-vehicle electrical systems according to customer drawings, electrical requirements and installation layouts. Our current connector range covers sealed automotive connectors, high-current stamped conductive connectors and customized terminal block connectors for power transmission, signal connection and electrical distribution.
Rather than supplying only standard charging plugs, our focus is on custom electrical connection components used inside vehicles and industrial equipment, where connector dimensions, terminal layout, conductive structure, housing design and assembly interface need to match a specific system.
Projects can combine precision metal stamping, plastic injection molding, terminal processing, plating and connector assembly within one manufacturing workflow. Onlink's wider manufacturing platform includes precision stamping, injection molding, wire-harness processing and connector production under ISO 9001 and IATF 16949 quality systems.
EV Connector Customization Capabilities
As a custom EV connector manufacturer, Onlink can develop the metal conductive parts and insulating structures around your electrical and mechanical interface rather than limiting projects to standard catalog dimensions.
| Custom Item |
Available Customization |
| Connector Size |
Width, height, length and installation envelope |
| Pin Layout |
Pin quantity, spacing and positioning |
| Conductive Parts |
Copper alloy, brass or project-specified conductive material |
| Terminal Geometry |
Width, thickness, bend structure and contact area |
| Housing |
Shape, insulation structure and mounting features |
| Sealing |
Seal position and connector sealing structure |
| Surface Treatment |
Nickel, tin or other project-specified plating |
| Cable Interface |
Wire entry direction and terminal connection structure |
| Mounting |
Holes, tabs, positioning features and fixing points |
| Mating Interface |
Existing mating connector or newly developed interface |
| Assembly |
Terminal, housing, seal and related connector components |
For new projects, provide your 2D/3D drawing, electrical specification and mating interface so that the connector structure can be reviewed as a complete assembly.
