Consumer Electronics Solutions

Plastic Overmolded Motor Parts

This component is manufactured via insert overmolding process. Pre-fabricated motor core metal inserts are positioned inside customized injection mold cavity, then thermoplastic resin is injected to fully encapsulate partial or whole insert structure. Raw insert materials include cold rolled steel, silicon steel sheet and copper terminal as per dimensional drawings; overmolding thermoplastics adopt PA66, PBT, PP or ABS based on operating ambient requirements.

Waterproof Overmold Wire Harness

Adopt insert overmolding waterproof forming process. Pre-terminated multi-core copper wire harness with crimped metal terminals is fixed in injection mold, waterproof thermoplastic elastomer or rigid nylon material is injected to coat terminal-junction section of wire harness, forming integral sealed overmolded housing.

Metal Insert Overmolded Connectors

Metal conductive pin inserts are pre-processed by stamping and surface electroplating, fixed via mold locating pins during overmolding injection. Engineering plastic fills mold space to wrap partial or full metal pin base, forming integrated connector terminal and plastic insulating base via single overmold forming.

Industrial LED Work Light

This industrial LED work light is designed for fixed and temporary lighting scenarios in commercial and industrial environments. The product adopts integrated LED lamp beads and an all-in-one structural design, with a metal shell and insulated plastic accessories assembled as the main body.

Portable Rechargeable Cooling Fan

This portable rechargeable cooling fan is a mobile ventilation and heat dissipation device for commercial and industrial auxiliary use. The product consists of a plastic outer frame, silent brushless motor, fan blade assembly, built-in lithium battery module and control circuit board.

Wet & Dry Industrial Vacuum Cleaner

This wet and dry industrial vacuum cleaner is a professional industrial cleaning equipment, composed of high-power motor, centrifugal air suction structure, stainless steel dust barrel, filter assembly, telescopic pipe and multi-functional suction nozzle accessories.

Data Center Liquid Cold Plate

Data center liquid cold plate is a custom liquid cooling heat exchange plate for liquid cooling loop system, internal prefabricated flow channel for coolant circulation. Flow channel layout, plate outline and fluid inlet/outlet position fully customized according to data center cabinet internal layout and chip heating power parameter.

Server CPU Cooling Fin Heatsink

Server CPU cooling fin heatsink belongs to stacked fin customized cooling component, constructed by stacked independent aluminum cooling fins combined with pre-set copper or aluminum base plate. Fin stacking quantity, fin thickness and overall height are produced following server CPU thermal design drawing, used for active cooling matching with cooling fan assembly.

Industrial Aluminum Extruded Heat Sink

This industrial aluminum extruded heat sink is manufactured via aluminum extrusion forming process as custom specification per client drawing. The overall structure integrates base plate and integral radiating fins in one-piece molding without secondary assembling for fin and substrate. The product is customized on dimensional size, fin density, fin height and base thickness to match different equipment heat dissipation demands.

EV Battery Busbar Straps

EV battery busbar straps are conductive connecting components used inside new energy vehicle battery packs. Overall size, thickness and hole position are manufactured per client’s assembly drawings, used for series and parallel connection between single battery cells.

EMI Shielded Control Harnesses

EMI shielded control harnesses are signal transmission wiring assemblies with electromagnetic shielding structure. The product is designed to reduce external electromagnetic interference during low-voltage signal transmission, ensuring stable signal output of precision control equipment. Shielding structure and wire shielding layer coverage are manufactured in accordance with industrial anti-interference standards.

Custom Crimp Wire Harness Assembly

Custom crimp wire harness assembly is a customized wiring assembly processed according to customer schematic diagrams, wiring specifications and terminal matching requirements. The product consists of multi-specification wires, crimped terminals, insulating sleeves and fixed accessories. All wire length, wire gauge, terminal type and connection mode follow customized technical standards.